Deburring and Pitot Tube Installation (1hr 50m)

January 8, 2012
Deburring and Pitot Tube Installation (1hr 50m)

Started out with 90 minutes of deburring all the holes associated with the top skins, nose skins, trailing edge, ribs, channels, and spar. Not much more to say about that. Before riveting the skins on we have to put a few things inside. First up was the tie down ring that was drilled quite...

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Top Nose Skins (1hr 30m)

January 2, 2012
Top Nose Skins (1hr 30m)

Nose skins, the bane of this plane building lark and we struggled a bit this time too. Using great care not to bend the skin, or to snag it on the slat supports, we pushed it around under the top skin and taped it shut. Then we got out the ratchet straps from earlier...

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Trailing edge and flaperon arms

December 31, 2011
Trailing edge and flaperon arms

Our drill and drill bits arrived and Dad’s idea was a hit! It was slow going to open the holes to the right size but a few back and forth with the hand drill eventually got the holes opened and, after some deburring and priming, the flaperon arms were riveted to the rear ribs....

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Flaperon arms and top skins (2hr 30m)

December 28, 2011
Flaperon arms and top skins (2hr 30m)

With the bottom skin riveted on, we turned the whole assembly over so we could work inside and on top. The video has you drill out the flaperon arms before the ribs are riveted to the spar but I decided to follow the photo guides and leave it until now. This was a mistake....

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Bottom skin completed (5hr 30m)

December 26, 2011
Bottom skin completed (5hr 30m)

Happy Christmas!!! My Christmas present to myself was the installation of the bottom skin, it is starting to look like a wing! To get to that point we had to finish opening all the remaining holes to their final A4 size Then came the painful task of disassembling everything, deburring all the holes and...

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Nose skins and traling edge (3hr 30m)

December 24, 2011
Nose skins and traling edge (3hr 30m)

Started out today by drilling through the pilot holes in the top skin into the spar. This allowed us to cleco the nose skins in place on the spar. and then drill all the holes in the ribs and nose skins to A4 rivet size. After this we positioned the two trailing edges onto...

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