Day 7: Nose Skin Assembly (2.5 h)

September 11, 2010
Day 7: Nose Skin Assembly (2.5 h)

Lined up the nose skin with the spar, drilled the holes and cleclo'd the skin in place. Also marked the tip rib overhang for later trimming.

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Day 6: Fixing My Mistake (45m)

August 21, 2010
Day 6: Fixing My Mistake (45m)

I fixed the tip rib and drilled and cleco'd the leading edge skin to the spar.

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Day 5: My First Mistake

August 15, 2010
Tip Rib Problem

After riveting the skeleton in place I pulled out the skin and aligned it with the edge of the spar and with the pre-drilled holes against the ribs. Everything looked good until I got to the tip rib: there was a significant gap between it and the holes. I spent quite a bit of...

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Day 5: Riveting the Rudder Skeleton (1h)

August 15, 2010
Me and a Rivet Gun

With the parts primed I first clecoed the doublers and bottom rib to the spar and riveted them in place. I’d never riveted before so this was a nervy experience but turned out to be real easy and straightforward. After this I attached the remaining ribs and worked my way up the spar until...

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Day 4: Priming (30m)

August 14, 2010
Priming Parts

Before riveting it is recommended that you prime the metal wherever two parts will touch. The thinking is that there is a small danger of corrosion at the joins where substances could possibly get between the two surfaces. I toyed with the idea of painting everything but that was a lot of work so...

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Update of Sorts

August 10, 2010

Two weeks in England and now one week at work mean there has been no physical progress on the plane but I did buy some work supplies and, more importantly, I bought the drawings and manuals making me an official builder. Oh, and the maximum weight of the plane has increased.

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