Monthly Archives: March 2011

Day 37: More Stabilizer Skin and Rear Bracket (1hr 30m)

March 27, 2011
Day 37: More Stabilizer Skin and Rear Bracket (1hr 30m)

In keeping with the general build plan, the next phase of the tail construction was to drill out all the holes to ye olde A4 rivet size. This completes the skin, spar and ribs preparation, they now need to be deburred and riveted. Yesterday I had cut out the shape for the rear bracket...

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Day 36: Stabilizer Skin and Rear Bracket (1hr 30m)

March 26, 2011
Day 36: Stabilizer Skin and Rear Bracket (1hr 30m)

After last week’s failure with the straps I started off the day by duct taping the skin to the spar and then trying to get the straps over and around and tight. No matter how we tried we couldn’t get the straps tight enough without the metal hooks tightening around the skin which didn’t...

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Day 35: Stabilizer Skin (40m)

March 20, 2011
Day 35: Stabilizer Skin (40m)

Today I had planned to get the skin drilled and assembled to the spars but it wasn’t to be. Skins seem to be a bit of an Achilles Heel with me. Anyway, I got the skin out and clecoed it to the spars. With everything as flat and level as I could get it,...

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Day 34: Stabilizer Skeleton Assembly (1hr 20)

March 19, 2011
Day 34: Stabilizer Skeleton Assembly (1hr 20)

The first business of the day was locating and drilling the upper and lower doublers into the front spar. A tip rib gets attached to each end of the spars and an L-angle gets cut to support it against the front spar. I marked and drilled the location of the rivet holes and attached...

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Day 33: Horizontal Tail: Starting the Stabilizer (1 hr)

March 13, 2011
Day 33: Horizontal Tail: Starting the Stabilizer (1 hr)

Time to start a brand new kit!! The tail definitely represents a new challenge in the construction, bigger pieces, and some intricate placing of parts. Anyway, the first act of the day was to take the tail parts out of the crate and put the flaperons in their place. When the tail is done...

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Day 32: Completion of Left Inboard Flaperon (1hr 15m)

March 12, 2011
Day 32: Completion of Left Inboard Flaperon (1hr 15m)

Not much left to do on the flaperon today. During the week I had ordered more anti-corrosion protectant and so the first order of the day was to apply that where I had run out the previous weekend. Once dry I reassembled the skin and the ribs and riveted the top side of the...

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Day 30: Left inboard flaperon control horn (30m)

March 7, 2011

I did not get much done today! I drilled the rib angles for their respective ribs. I made sure not to repeat my mistake from the previous inboard flaperon and drill the holes for the root rib. These are defined by where the control horn gets situated. I got it right this time. From...

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Day 31: More left inboard flaperon (1hr 30m)

March 6, 2011
Day 31: More left inboard flaperon (1hr 30m)

Got a late start so did not do as much as I had anticipated, really thought I’d be done with the flaperons today (pending the replacement parts). Really not much to say… drilled out the holes in the control horn to their final size (A5 rivet). After this I cut and drilled the L-angle...

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