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Day 5: My First Mistake

August 15, 2010
Tip Rib Problem

After riveting the skeleton in place I pulled out the skin and aligned it with the edge of the spar and with the pre-drilled holes against the ribs. Everything looked good until I got to the tip rib: there was a significant gap between it and the holes. I spent quite a bit of...
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Day 5: Riveting the Rudder Skeleton (1h)

August 15, 2010
Me and a Rivet Gun

With the parts primed I first clecoed the doublers and bottom rib to the spar and riveted them in place. I’d never riveted before so this was a nervy experience but turned out to be real easy and straightforward. After this I attached the...
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Day 4: Priming (30m)

August 14, 2010
Priming Parts

Before riveting it is recommended that you prime the metal wherever two parts will touch. The thinking is that there is a small danger of corrosion at the joins where substances could possibly get between the two surfaces. I toyed with the idea of...
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Update of Sorts

August 10, 2010

Two weeks in England and now one week at work mean there has been no physical progress on the plane but I did buy some work supplies and, more...
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Day 3: Rudder Skeleton Deburring (20m)

July 23, 2010

Left work early today to get ready for my trip to the UK tomorrow. Got home, saw the pieces on the bench and couldn't resist doing a little deburring....
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Day 2: Rudder: Skeleton Assembly (2h 30m)

July 18, 2010
Day 2: Rudder: Skeleton Assembly (2h 30m)

Day 2: Attach rudder horn to bottom rib; drill and cleco bottom rib to spar; installed rear ribs 2, 3, 4, and the nose rib; drilled bent stip and...
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